Manufacturers dealing with welding processes often encounter several limitations and struggles with conventional robot programming:

• Complex Geometry

  Welding is a common method for joining components with intricate shapes and edges, leading to the complexity and time-consuming nature of traditional robot programming. Developing and fine-tuning the code to address variations in edges and shapes poses a considerable challenge, demanding specialized skills and significant man-hours. Additionally, conventional automation faces hurdles in adapting to changes and grapples with precision issues, which can impede its effectiveness in such welding applications.

• Difficulty in Handling Variability/Deviations 

  Deviations in manufacturing hinder accuracy, and inaccurate welds may lead to weakened joints, structural inconsistencies, increased cracking susceptibility, and reduced load-bearing capacity, compromising overall integrity and performance; conventional programming struggles to address variations effectively, resulting in inconsistent outcomes.

• High Mix Automation 

  Companies often look for ways to do High Mix or small run batches, and they require frequent and new configurations and programming. Whenever a change in the welding process is required, robots need to be taken offline for reprogramming. This can impact production efficiency and increase overall lead times.

• 5 days 

  Is the average downtime needed for robot programming 

• >70%  

  Of lifetime cost of using robots is software and programming-related 

Whether dealing with high-mix or challenging edges, Augmentus scan to weld robotics empowers you to seamlessly automate your manufacturing processes, drastically reducing production time from days to mere minutes.

• 01 Rapid 3D Scanning with High Precision

  Augmentus’ system utilizes advanced 3D scanning technology to accurately capture the geometry of shiny and reflective metal parts like the tow eye in seconds. This rapid scanning process can scan a 1-meter part in just seconds with a precision of 0.1mm, ensuring precise measurement and mapping of the weld area, significantly reducing errors in the initial setup.

• 02 Edge Detection on 3D Scan

  The system’s edge detection capability on 3D scans allows for precise identification of welding paths and edges, ensuring that the robot follows the exact contours of the part. This enhances the accuracy of the weld and minimizes deviations.

• 03 Automated Robot Weld Path Generation

  With automated path generation, the system can quickly create optimal welding paths based on the 3D scan data. This reduces programming time from hours or days to just 14 minutes, enabling rapid deployment and minimizing downtime.

• 04 Seam Tracking and Deviation Compensation

  The seam tracking feature ensures that the welding torch remains aligned with the weld seam, even if there are slight deviations in part positioning. This adjustment capability ensures consistent weld quality and reduces the need for rework.

• 05 Synchronous Motion with External Axes

  The system’s ability to synchronize motion with external axes, such as positioners or turntables, allows for seamless welding of complex parts. This enhances flexibility and enables the system to handle a variety of welding tasks and workpieces with ease.

Automate your welding process using Augmentus' state-of-the-art robotic welding solution:

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  01 Scan

  Scan work piece (up to 0.1mm accuracy) using Augmentus 3D scanners.

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  02 Plan

  Robot operator selects surfaces / edges that they would like the robot to work on, and key in process parameters. Robot motion can be fine-tuned by adjusting waypoints and parameters.

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  03 Simulate

  Robot motion is simulated with cycle time calculation, along with singularity, reachability and collision checks.

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  04 Deploy

  Robot script / code is generated specific to robot model, end-effector, sensor and peripherals. Script is transferred seamlessly to robot controller via FTP or USB.

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  05 Robot Autonomously Adapt in Production

  With the master program established, the system is equipped to handle subsequent parts with precision, even compensating for any deviations using the Augmentus Vision. The 3D scanner continuously monitors the welded workpiece and provides feedback to the robot. If any discrepancies are detected, the system instantly adjusts the robot's motions. This ensures consistent quality, reduces the need for manual intervention, and accelerates the entire process.

With Augmentus’ easy-to-use and rapid robot programming system, industrial companies can expect: 

• 91% Time Savings

• 65% Output Increase

The world’s most advanced, intelligent and adaptive robotic system.

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  3D Vision & Computing Hardware 

  Augmentus vision system 3D scans parts with up to 0.1mm in precision to augment robots with intelligence and adaptability.

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  AI-Powered Scan to Path Software 

  The leading robot offline simulation software that combines machine vision and AI to enable easy and rapid robot motion planning for even the most complex of parts and processes.